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    The circular diamond saw blade used in the present tests had a diameter of 400 mm and a steel core of thickness 4 mm, 28 pieces of diamond impregnated segments (size 40×7×4 mm) were brazed to the periphery of circular steel core with a standard narrow radial slot. Three different saw blades were used in the study for 16 types of rocks.

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    Sawing performances of a brazed diamond wire are investigated and compared with those of a sintered diamond wire on a wire saw machine. The surface topographies of beads selected from the two ...

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    A variety of five groups of rocks (16 types) were cut using three types of diamond circular saws at different feed rates (0.2, 0.4, 0.6, 0.8, 1.0 m/min) and depths of cut (10, 30, 50, 70, 90 mm ...

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    The effects of the grade and size of the diamond crystal on the blade wear and sawability are investigated also. 2. Experimental procedures 2.1. Saw-blade specifications The diamond saw-blade used in the tests had a diameter of 205 mm and a steel core of thickness, of 5 mm, A diamond-impregnated segment (length 40 mm and width 298 S. K Luo, KS.

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    An experimental study was carried out to evaluate quantitatively the loads acting on the diamond grits during the circular sawing of two kinds of typical granite with a diamond segmented saw blade.

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    Applied nano-CeO 2 to Fe matrix diamond saw blades shows that Fe matrix diamond saw blade is sharper and of longer cutting life than that with no-added nano-CeO 2 . 1.

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    1. Introduction. Diamond tools, which generally include diamond blade saw, drill bit, wire saw and grinding tools, have been widely used to process hard and fragile substances (e.g. natural stone, ceramics and glasses) [].To date, diamond tools can be classified into electroplated, sintered metal bonded and brazed tools on the basis of the manufacturing process.

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    Superabrasive tools and methods for the making thereof are disclosed and described. In one aspect, superabrasive particles are chemically bonded to a matrix support material according to a predetermined pattern by a braze alloy. The brazing alloy may be provided as a powder, thin sheet, or sheet of amorphous alloy. A template having a plurality of apertures arranged in a predetermined pattern ...

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  • US7178517B1 - Diamond saw blade for milling - Google Patents

    The present invention relates to a diamond saw blade for milling. The rim of the circular metal with a shaft or the front end of the tubular body or an edge of the strip metal has multiple equidistant openings for positioning the diamond grains. The width of the opening is slightly wider or equal to the diameter of the diamond grain.

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    The diamond wire, during the cutting operation, form an arc-like curve with radius R and size α, and the beads are located at an angular distance α 0, as shown in Fig. 2.Considering the infinitesimal arc portion dα on which the single bead is located, all the forces acting on the same can be identified (see Fig. 3): 1.

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    The EXTRACTOR-II Rescue Blade is engineered with durability and versatility in mind. The heart of the blade is a steel core with high quality industrial cutting diamonds vacuum-brazed to the edge. Segments do not break or fly off as with traditional laser-welded diamond blades, making this blade literally bulletproof.

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    An experimental study was carried out to evaluate quantitatively the loads acting on the diamond grits during the circular sawing of two kinds of typical granite with a diamond segmented saw blade. Measurements were made of the horizontal and vertical force components and the consumed power in order to obtain the tangential and the normal force ...

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    Diamond impregnated segments cannot be directly applied in a tool and need to be brazed or laser welded to a suitably shaped steel support to obtain a saw blade, core drill or grinding wheel. Brazing is used in the manufacture of tools for wet processing of natural stone, which can be re-tipped, whereas laser welding is used in the mass ...

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  • 10.1016/0924-0136(94)01603-X

    The effects of the grade and size of the diamond crystal on the blade wear and sawability are investigated also. 2. Experimental procedures 2.1. Saw-blade specifications The diamond saw-blade used in the tests had a diameter of 205 mm and a steel core of thickness, of 5 mm, A diamond-impregnated segment (length 40 mm and width S. K Luo, KS.

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  • US Patent for Method and apparatus for tipping saw blades ...

    Wear-resistant tips, preferably comprising preformed pellets of Stellite in square configuration, are welded, cooled and subsequently annealed to a saw tooth at a single machine station in rapid succession. A head assembly manipulates the individual pellets and positions them properly on the saw blade for forging thereto. The square configuration of the pellets permits their reliable ...

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  • MERMER KESME İŞLEMİNDE BOR YAĞI KATKILI SOĞUTMA SIVISININ ...

    the Wear Characteristics of Brazed Diamond Grits on Grinding Forces”, Advanced Materials Research, Vol 24-25, 233-238, 2007. ... Diamond Saw-Blades in Stone Processing”, J. of Materials Processing Tech., Vol 51, 296-308, ... “Quantitative Analysis of the Loads Acting on the Abrasive Grits in the Diamond Sawing of Granites”, Journal of ...

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    The present invention features a reciprocating wire saw particularly adapted or configured for cutting hard materials. In one aspect, the reciprocating wire saw comprises (a) a flexible wire; (b) a plurality of cutting segments fittable onto the flexible wire, wherein each of the cutting segments comprises an outer surface; and a (c) plurality of superabrasive particles braze bonded onto the ...

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    As for the fine diamond powder of 2 micrometers, the national standard GB6966.1-1986 formulated in 1986 stipulates that there are 4 levels of 2 um diamond powder: 0-0.5, 0.5-1, 0.5-1.5, 0-2; The industry standard JB/T7990-1998 stipulates that 2 micron fine diamond powder has 6 grades: 0-0.5, 0-1, 0.5-1, 0.5-1.5, 0-2, 1-2; from the manufacturer ...

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    Diamond saw blades often comprise segments brazed onto a steel (e.g., nickel steel) disc or core (which may be heat treated to desired hardness, e.g., 38-41 Rockwell C). The gap between the segments serves to draw water into the cut to remove fines and expose the diamond cutting surfaces.

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  • Apparatus and method for brazing tips on circular saw ...

    I claim: 1. An apparatus, for brazing a tip on a tooth of a circular saw blade, comprising, in connection with a supporting structure, a pair of opposed, initially spaced electrodes, means mounting the electrodes for approaching movement, means including an upwardly facing anvil to support and to pre-position an initially separate tip between the electrodes, means operative to cause such ...

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  • Cutting tool and method for manufacturing the cutting tool ...

    As shown in FIG. 1, the segment type diamond tool 1 includes a plurality of segments 11, 12 fixed to a disc type shank (metal body) 2, each segment 11, 12 having diamond particles 5 randomly distributed thereon. The cutting segments are fabricated by mixing the diamond particles with metal powder acting as a binder, molding and sintering the same.

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    Grooves with triangular, trapezoidal, semicircular, rectangular, blade and sinusoidal sections have been designed [70,71,72,73]. The drag reduction rates of four textured surfaces with V-shaped, saw tooth, rectangular and semi-circular sections were examined.

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    1. Introduction. The miniaturization of products and parts have been one of the key aims of manufacturing research for several decades and has been the topic of several CIRP keynote papers, most recently in 2006 .Micro structures are used to provide unique properties to otherwise standard surfaces; enabling a reduction in size and weight of products while integrating more functions.

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